Renewable Energy Producers
First of the educational techniques was guided tours in the factories. These are only possible on request and the companies do not allow these visits on a daily basis among others for safety reasons. Still, they were well prepared to explain different aspects of their operation, including environmental context.
The get grEEN group visited renewable energy producers, starting with the combined natural gas, biogas and biomass plant Factor Verde (Green Factor). The plant treats the manure from neighbour large pig farms. These piggeries produce manure exceeding demand of the surrounding farms and transportation of manure to remoter areas is not viable. Factor Verde deals with the smelling problem by turning biogas from the manure fermentation into energy. There were, however some challenges. First of all people did not agree for the plant location anywhere nearby the town. Therefore it became impossible to use the by-product heat for any municipal purpose (transport of the heat was too costly and inefficient at the distance). Second challenge was the sludge remaining from the manure treatment. The plant uses the heat for drying remaining sludge and other biomass bought from farmers.
The scale of the plant using the biogas only would not be economically viable, especially when located away from the human settlements. Also, it would not meet energy demand of the town and would not suffice for the quick-flow drying of the sludge. Therefore the biogas accounts for 5 % of the energy, other biomass is a subject of seasonal availability, and the main fuel for the plant is the natural gas.
The company received support for the construction of the plant because it deals with environmental problems. Necessary prerequisite was that it uses the heat generated as by-product. The running costs are covered by selling the electricity, payments for manure treatment (understood as environmental service to the pig producers) and selling of the dried and compacted manure sludge as fertiliser. The dehydrated substance may be easily packed and transported for longer distances. Wood biomass – mainly vine twigs is purchased from the farmers, dried on the site, chipped and instantly used as a fuel. Price depends on humidity.
Providers of the solar energy started with the presentation on the general situation in energy sector in Spain, solar technologies and local situation in Villacañas. Sun is very important for Spain, lacking fossil fuels and importing all Uranium for its 8 nuclear plants. The solar technologies include (usually individual) heating systems for warm water and heating of the households, thermo-solar generators and photovoltaic panels. It is worth to know that the peak energy demand not any longer is in Winter time. Air conditioning needs more energy than heating and not only in Spain but also in zones with milder Summer.
Then the group visited modern control room of the plant and solar farm. Another photovoltaic project was a solar roof that covered a large industrial /storage hall approx. 30 x 40 m with some 200 - 300 kW in installed solar panels.
Photovoltaic panels are more expensive and less productive than thermo-solar generators, at least over certain size. The price for 1W of a quality photovoltaic panel is 1 €, but together with other costs of installation, 1 W reaches about 4 €, according to the company representative.
Research shows that there is a theoretical limit on photovoltaic efficiency at 29 % of the solar power reaching the cells, with the world record achieved at 25 %. Typical panel of 1,5 sq m may generate 300 W (peak) and 100 W at unfavourable conditions.